Rubber Calender, Silicon Rubber Calender, Three Roll Rubber Calender, 3 Roller Calender, Rubber Calender
Applications
Ideal for industries including:
* Tire Manufacturing:Calendering tire sidewalls, inner tubes, and steel cord coating
* Plastic Processing:Producing PVC films, artificial leather, wallpaper, and floor tiles
* Rubber Products:Conveyor belts, seals, and fiber-reinforced rubber sheets
* Textile Lamination:Single/double-sided coating of fabric with rubber/plastic layers
Product Features
1. Robust Structure for Heavy-Duty Use
* High-strength alloy steel rollers with surface hardness ≥HS 75,resistant to wear and corrosion
* "L"/"F"/"Z" type roller arrangements available to optimize material flow and reduce air entrapment
2. Intelligent Control System
* PLC-based automatic roller gap adjustment with ±0.01mm precision
* Temperature control system (water/steam heating) for uniform roller surface temperature (±2℃)
3. Energy-Efficient Design
* NGW hard-tooth surface gearbox for low noise (≤75dB) and high transmission efficiency (98%)
* Lubrication system with oil level monitoring to extend maintenance intervals
4. Safety & Compliance
* CE certified, equipped with emergency stop buttons and overload protection
* Guarding systems for moving parts to meet EU machinery safety standards
Customization Options
* Roller Surface Treatment:Chrome plating, Teflon coating for anti-stick performance
* Width & Thickness Range:Tailored to your product specifications (e.g., narrow sheets for medical tubing)
* Automation Upgrades:Integrate with PLC systems for fully automated feeding and winding
The technical parameters for some models roll calender calendering for rubber machines:
| Product Model | XY-1200 | XY-1400 | XY-1730 | XY-2130 |
| Working diameter of rollers (mm) | 400 | 450 | 610 | 710 |
| Working length of rollers(mm) | 1200 | 1400 | 1730 | 2130 |
| Speed ratio of front and rear roller | 1:1.38:1.38:1 | 1:1.5:1.5:1 | 1:1.4:1.4:1 1:1.4:1.4:1.4 | 1:1.5:1.5:1 |
| Middle-roll linear speed(m/min) | 3~26.3 | 2.5~25 | 8~50 | 3~30 |
| Adjusting nip range (mm) | 0~10 | 0~10 | 20 | 0~20 |
| Min product thickness(mm) | 0.2 | 0.2 | 0.15 | 0.15 |
| Production calendaring width(mm) | 1200 | 1250 | 1500 | 1900 |
| Motor power(mm) | 75 | 110 | 185 | 220 |
| Overall size L*W*H (mm) | 6400*1620*2490 | 6500*1970*2740 | 6580*2460*2920 | 7010*4150*3730 |
Core Advantages at a Glance
✅ Precision Thickness Control
* Achieve minimum thickness of 0.15mm (XY-3-1730 model), ideal for ultra-thin films and high-precision rubber sheets
* Adjustable roller gap (0-20mm) with digital feedback for uniform thickness across the entire width
✅ Multi-Material Compatibility
* Processes rubber compounds (tire tread, conveyor belts), plastics (PVC films, artificial leather), and textile lamination
(fiber/steel cord coating)
* Suitable for both soft polymers (e.g., EVA) and rigid materials (e.g., PVC 硬板)
✅ High-Speed Production
* Max roller speed of 54r/min (XY-3-1730) with variable speed ratio (1:1.4:1) for optimized shearing and calendering efficiency
* Energy-efficient design: 25% lower power consumption than traditional four-roll models
Qingdao Shun Cheong Rubber Machinery Manufacturing Co., Ltd is located in Kangting Road No. 1, Huangdao New District,Qingdao City.Who is a specializing in the production of rubber machinery of high and new technology backbone enterprises, the company passed the ISO9001:2015 quality management system certification, the European Union CE certification and Switzerland SGS certification.
Company's products mainly cover the following industry: tire manufacturing, rubber conveyor belt production, all kinds of rubber products, tires refurbished manufacturing, waste tire recycling.
The main equipment are: Rubber Kneader, Rubber Mixing Machine, Rubber Vulcanizing Press, Batch Off Cooler, Rubber Calender, Waste Tire crusher, Rubber Extruder, Rubber Strainer,etc.
Company's products are exported to Britain, Switzerland, USA, Germany, Brazil, Singapore, Malaysia, India, Russia,
Ukraine,Uzbekistan, Kazakhstan and so on,more than 50 countries and regions, has won the domestic and foreign customers praise and cooperation for years.Meanwhile,they also introduced new customers to cooperate.
Product quality and after-sales service is the key to survival of Qingdao Shun Cheong Machinery Co.,Ltd, and also are top
priorities of management of the company, the company commitment to all customers as follows:
1. Every parts pass strict quality inspection before storage.
2. All the products overload trial running before shipment, such as Plate Vulcanizing Press,to test pressure for 24 hours under 1.25 times the rated working pressure. Rubber Mixing Mill, rubber mixing 20 minutes under 1.1 times amount of the rated mixing rubber etc.
3. The whole body of all products are with free technical support.
4. The warranty period of 3 years for main parts, wearing parts for 1 year warranty.
5. The products issues quality problems in the use process, first of all, our sales staff and engineers through the Internet or telephone guidance service, if not solve we will find a local agent or factory's engineer to door repair for the first time! In
order to better serve customers, the company provides conveyor belt, waste tire recycling line and tire and other rubber products production site for customers to visit, consultation.
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SFC XY-3-1400 Precise Control Fully Automatic Three-Roll Calender Images
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